PhD Roboticist · Smart Materials · Biomimetic Robotics

Engineering robots
to move like
living things.

Shape memory. Compliant structure. Biomimetic motion. Built to merge with the body, not just support it.

Eight projects across smart actuation, compliant design, and biomedical robotics.

Each project answers the same question from a different angle: how much of a robot's behaviour can live in its physical structure, rather than its controller? The work spans industrial grippers, aerial manipulators, endovascular crawlers, and actuators implanted inside living tissue.

8
Projects
20+
Publications
3
Patents
  1. 01 / 08

    Industrial Manipulator

    Most grippers waste energy holding what they've already grabbed. This one doesn't. A flexure-based end-effector powered by antagonistic SMA coils, it snaps between open and closed states and consumes power only during the transition, not while maintaining the grasp. The bistable snap-through behaviour is engineered into the structure itself using a precision-buckled beam, analytically modelled via Euler-Bernoulli beam theory, producing a defined force threshold, repeatable actuation, and zero wear over cycles.

    Bistable Mechanism SMA Actuation Flexure Design Compliant End-Effector
    Design and Modelling of a Flexure-based Bistable Gripper Powered by Shape Memory Alloys IOP Smart Materials and Structures, 2025
  2. 02 / 08

    Aerial Gripper

    Seventeen grams. No motor. No gearbox. No tether. This four-prong compliant gripper is 3D-printed and powered entirely by SMA wire, exploiting the exceptional energy-to-weight ratio of shape memory alloys to deliver meaningful grasping force within an envelope most actuators cannot match. Topology optimisation algorithmically generated the geometry, finding load paths and material distributions that intuition alone would not reach. A self-biasing design means the gripper passively conforms to cylindrical payloads without active control.

    Topology Optimisation SMA Wire Actuation Aerial Manipulation Passive Compliance
    A Self-Biasing Shape Memory Alloy Gripper for Lightweight Applications IEEE/RSJ IROS, 2021
  3. 03 / 08

    Artificial Muscle

    Not a device worn on top of the body. A device implanted inside it. This fully implantable actuator measures just 9 mm in diameter and 30 mm in length, yet generates forces comparable to a native lateral gastrocnemius muscle belly, which it directly replaces via bone anchor and Achilles tendon fixation. Validated in a bipedal animal model through live survival surgeries and cadaveric specimens, the actuator operates at up to 770 mm/s, equivalent to 77 stroke lengths per second. It functions as a tunable clutch: a programmable slack length modulates the timing and magnitude of assistive force during each gait cycle.

    Implantable Actuator Artificial Muscle In Vivo Validation Assistive Force Control
    An Implantable Variable Length Actuator for Modulating in Vivo Musculo-Tendon Force IEEE/RSJ IROS, 2023
  4. 04 / 08

    Compliant Bone Anchor

    This device turns failure into a feature. A staged-deployment bone anchor that activates through a sequence of controlled mechanical breakages, each fracture occurring at a precisely designed load threshold to progressively engage the bone, apply a calibrated tensile preload, and promote long-term osseointegration. The entire sequence is passive, deterministic, and requires no sensors, no electronics, and no external trigger once implanted. A complex, multi-step deployment is encoded entirely in geometry.

    Compliant Mechanism Staged Deployment Mechanical Intelligence Implantable Device
    Implanted Brace Devices, Methods, and Systems (U.S. Provisional) USPTO Patent
  5. 05 / 08

    Artery Crawling Robot

    What if a robot could walk without a brain? This sensorless, electronics-free crawler navigates the inside of arteries by encoding its gait directly into a compliant structure. There is no controller sequencing the leg movements, no actuator switching logic, and no feedback loop. Instead, the interaction between the robot's compliant legs and a variable tube profile programs the locomotion cycle purely through mechanics. Tune the geometry, change the gait.

    Mechanical Intelligence Sensorless Locomotion Endovascular Robotics Passive Gait
    Implanted Brace Devices, Methods, and Systems (U.S. Provisional) USPTO Patent
  6. 06 / 08

    Inchworm Robot

    No microcontroller. No sensors. No battery-hungry control logic. Just a 9.7g robot that crawls. Powered by a shape memory alloy mechanical oscillator, this untethered robot generates a two-anchor crawling gait through a periodic snap-through cycle regulated by a passive magnetic latch. The locomotion emerges entirely from structural mechanics: the oscillation frequency, gait timing, and ground contact are all encoded in the physical design.

    SMA Oscillator Untethered Locomotion Bio-Inspired Crawling Passive Dynamics
    An Untethered Mechanically-Intelligent Inchworm Robot Powered by a Shape Memory Alloy Oscillator Sensors and Actuators A: Physical, 2021
  7. Biosynthetic thumb prosthesis

    07 / 08

    Biosynthetic Thumb

    Traditional prosthetics are designed to fit a body that was never designed to receive them. This project rejects that premise. The biosynthetic thumb co-engineers the surgical intervention and the device in parallel: the procedure creates an optimised anchor and sensory interface, while the prosthesis geometry is built around the modified anatomy. Neither is designed around the other; both are designed together.

    Prosthetics Co-Design Bionic Systems Human-Machine Interface
    A Biosynthetic Thumb Prosthesis npj Biomedical Innovations, 2025
  8. 08 / 08

    Affordable ExoGlove

    One print. No support material. No assembly. This compliant finger orthosis is designed to assist both flexion and extension from a single 3D-printed part, using a sinusoidal flexure pattern that bends naturally with the finger while transmitting force in both directions. FEA-driven parametric optimisation across wall thickness, width, and pattern spacing gives full control over device stiffness without redesign.

    Compliant Mechanism 3D-Printed Orthosis Finger Rehabilitation FEA-Optimised
    A 3D-Printed Hand Exoskeleton for Affordable and Accessible Upper Limb Rehabilitation IEEE EMBC, 2025
Sean Thomas portrait

Building the next generation of physical AGI — one mechanism at a time.

I design robots that move like living things. By encoding intelligence directly into materials and structures — smart alloys, compliant mechanisms, biomimetic design — I build systems that don't just assist the body, but become part of it. From implantable actuators to prosthetic limbs, my work sits at the intersection of humanoid robotics and human augmentation.

My goal is to build the next generation of physical AGI and push the boundaries of what machines can do. I hold a Ph.D. in Robotics and am the inventor of 3 patents and author of 20 peer-reviewed publications.

Smart Materials Mechanical Design Finite Element Modeling Actuator Design Sensor Design Python Signal Processing Topology Optimization System Identification

Research

Publications

20 peer-reviewed publications and 3 patents across top robotics venues. View on Google Scholar →

Patent Microgripper Device (EP 4 026 659 A1) European Patent Office
Patent Implantable Device for Musculoskeletal Rehabilitation (U.S. Provisional) USPTO
Patent Implanted Brace Devices, Methods, and Systems (U.S. Provisional) USPTO
2025A Framework for Implantable Robotics Using Mechanical IntelligenceScience Robotics (To be submitted)
2025Design and Modelling of a Flexure-based Bistable Gripper Powered by Shape Memory AlloysIOP Smart Mater. & Struct.
2025Enhanced Actuation Frequency in Actuators Using Twisted and Coiled SMA Artificial MusclesIOP Smart Mater. & Struct.
2025A Biosynthetic Thumb Prosthesisnpj Biomedical Innovations
2025A 3D-Printed Hand Exoskeleton for Affordable and Accessible Upper Limb RehabilitationIEEE EMBC
2024Improvement of Shape Memory Alloy (NiTi) Actuation Frequency Using Highly Thermally Conductive Metal LayerIEEE ICEMS
2023An Implantable Variable Length Actuator for Modulating in Vivo Musculo-Tendon Force in a Bipedal Animal ModelIEEE/RSJ IROS
2022Fabrication and Characterization of the Kirigami-Inspired SMA-Powered ActuatorIEEE Trans. Industry Apps
2021An Untethered Mechanically-Intelligent Inchworm Robot Powered by a Shape Memory Alloy OscillatorSensors & Actuators A
2021Designing Compliant Mechanisms Composed of Shape Memory Alloy and Actuated by Induction HeatingIOP Smart Mater. & Struct.
2021Characterization and Verification of Eddy-Current Position Sensing for Magnetic LevitationIEEE Trans. Industry Apps
2021A Self-Biasing Shape Memory Alloy Gripper for Lightweight ApplicationsIEEE/RSJ IROS
2021Modelling and Fabrication of a Kirigami-Inspired Shape Memory Alloy ActuatorIEEE ICEMS
2021Control-Free Mechanical Oscillator Powered by Shape Memory AlloysIEEE/ASME AIM
2020Integrated, Eddy-Current-Based Sensing of Rotor Position for Magnetic LevitationIEEE ECCE
2020Shape Memory Effect of Benchmark Compliant Mechanisms Designed with Topology OptimizationIEEE/ASME AIM
2020Multi-Output Compliant Shape Memory Alloy Bias-Spring ActuatorsIEEE/ASME AIM
2019Design Analysis of a Shape Memory Alloy Bias-Spring Linear ActuatorIEEE LDIA
2018Actuation Displacement Analysis of a Self-Switching Shape Memory Alloy Buckled BeamIEEE ICEMS
2018Analysis and Reduction of Time Response in Thermally Activated Shape Memory AlloysIEEE ICEMS

Get in Touch

Let's collaborate.

Open to new roles, research collaborations, and consulting opportunities in humanoid robotics and biomedical devices.

Download CV (PDF)
seanthomas0409@gmail.com

Los Angeles, California